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ABB: Enabling Smarter Process Automation with Ethernet-APL

Time:2026-04-30 Browse: 0

ABB’s collaboration with Analog Devices (ADI) introduces the powerful Ethernet-APL, a key enabler for the next generation of industrial process automation.

This technology supports high-speed data communication and power delivery over a single two-wire cable, ensuring stable and reliable operation even in hazardous industrial environments. By simplifying field wiring and reducing infrastructure complexity, Ethernet-APL helps lower installation costs while significantly improving system reliability in large-scale industrial facilities.

With built-in real-time diagnostics and seamless device integration capabilities, operators can achieve more efficient maintenance strategies and optimized plant operations through enhanced data visibility.


Addressing Legacy Challenges in Process Automation

The process automation industry has long relied on legacy field devices and traditional infrastructure, which are often costly and complex to upgrade. These outdated systems lack the connectivity, efficiency, and data accessibility required by modern industrial operations, creating challenges in cybersecurity, analytics, and asset maintenance.

As a global leader in electrification and automation, ABB has faced these same challenges. Through its partnership with Analog Devices (ADI), ABB leverages Ethernet-APL to enable high-speed, intrinsically safe communication and power delivery over a single cable, significantly simplifying installation while ensuring reliable operation even in the most demanding and hazardous environments.


ADI’s Role in Enabling Ethernet-APL

As an early contributor to 10BASE-T1L technology, ADI has played a critical role in defining and enabling the practical deployment of Ethernet-APL. The company brings extensive expertise in industrial communication systems, including signal processing, power management, and sensor integration, which has been proven across multiple successful industrial projects with ABB.

Through system-level insight and a solution-oriented approach, ADI supports ABB in delivering high-performance, secure, and future-ready field devices that provide a competitive advantage in industrial automation.

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Key Capabilities of Ethernet-APL

Ethernet-APL enables:

  • Single-pair Ethernet communication and power delivery
    Supporting long-distance transmission up to 1,000 meters with 10 Mbps bandwidth.

  • Intrinsic safety for hazardous areas
    Suitable for deployment in chemical, oil, and gas industries.

  • Open industrial protocol support
    Including PROFINET, OPC UA, and Ethernet/IP for interoperability and scalability.

  • Real-time asset data access
    Enabling advanced diagnostics, predictive maintenance, and improved operational efficiency.

  • Brownfield integration
    Allowing reuse of existing field wiring to reduce engineering effort and lifecycle cost.


A Foundation for Future-Ready Process Automation

Ethernet-APL replaces fragmented legacy communication systems with a unified, high-speed, and secure Ethernet-based architecture. It enables advanced analytics, digital twins, and automated commissioning, paving the way for fully digitalized and efficient industrial operations.

Its low-power architecture allows field devices to use energy-efficient microcontrollers, while simultaneously transmitting data and power over a single cable. This reduces energy consumption, minimizes external power requirements, and enables more compact device design.

In addition, Ethernet-APL provides scalability and cybersecurity features, making it a long-term, future-proof solution for industrial networks.


Strategic Collaboration Driving Industrial Transformation

The collaboration between ABB and ADI demonstrates how strategic partnerships can accelerate digital transformation in traditionally conservative and high-risk industries such as process automation.

By combining ABB’s deep expertise in industrial automation systems with ADI’s advanced semiconductor and industrial communication technologies, the partnership delivers a robust and future-ready solution. This approach addresses critical industry challenges while laying the foundation for next-generation intelligent and connected industrial operations.


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