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ABB Files Patent for Method Operating Safety Controllers in Engineering Systems

Time:2026-05-15 Browse: 0

According to the China National Intellectual Property Administration, ABB Switzerland Ltd. has filed a patent titled “Method for Operating a Safety Controller – Parallelization”. The patent, with publication number CN121411302A, was filed in June 2025.

Technical Overview
The invention relates to methods for operating safety controllers in safety-critical engineering systems. The disclosed method provides an effective way to manage and execute safety functions by parallelizing control processes, improving the efficiency and reliability of safety operations.

Key Features

  • Safety Function Grouping: Sensor signals and actuator signals are linked through defined logical dependencies, with safety functions grouped into two categories (SF1 → Category 1, SF2 → Category 2).

  • Parallelized Execution: The safety functions in Category 1 are compiled and linked to form a first executable code, while Category 2 functions are compiled and linked into a second executable code.

  • Dual-Processor Architecture: The first and second executable codes are loaded into the memory of the safety controller, executed by separate processors (Processor 1 and Processor 2), enabling parallel operation.

  • Enhanced Reliability: By executing multiple safety functions simultaneously across processors, the method ensures rapid and reliable generation of actuator signals based on sensor inputs.

Potential Applications

  • Safety-critical industrial automation systems

  • Control of engineering systems in manufacturing plants and process industries

  • Advanced safety controllers for smart factories and automated facilities

This patent highlights ABB’s continued innovation in industrial safety systems, emphasizing high-efficiency, parallelized control methods to improve operational safety in complex engineering environments.

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